Nioion universal lithium ion battery high voltage small capacity standard module system

Comparison with existing non-universal non-standard modular battery modules

400V-120Ah System example

Existing lithium battery modules in the market

VS

Nioion universal lithium battery high voltage small capacity standard module system
3.6V-120Ah For one unit 48V-20Ah For one unit
111 units required Only 48 units
Need 112 serial connections Only 48 series in series, 6 units in parallel for 48V-120Ah
Poor versatility, different capacities need to develop different modules High versatility, different capacities can be directly connected through parallel connection, and 48V system is more versatile, suitable for high flexibility
Individual modules cannot be applied separately Individual modules can be applied separately

Nioion intelligent high current active equalization battery management system

Drawing on the Tesla BMS system, based on the large-scale measured data of 18650 battery charge and discharge characteristics, aging model, warming characteristics and individual differences, Panasonic and Tesla jointly created a delay battery life to ensure SOC estimation error and BMS for safety performance, this system is now available on the Tesla model S series

10 core technical performance advantages High cruising range / high security reliability / high efficiency equalization system

  • SOC high-precision estimation algorithm for rapid modeling real-time error correction
  • Efficient active balancing
  • Layered protection, data monitoring smoke alarm system
  • Leakage detection system
  • Complete self-test diagnosis
  • Strong anti-jamming communication method and EMI design
  • Cell, battery block, battery component layer management
  • Temperature acquisition system voltage
  • Balance thermal management of battery loads
  • Internal record, identify problem battery

AC motor intelligent controller

Feature of product
1. Use imported powerful intelligent microprocessor and international high performance MOSFET
2. High speed and low loss, synchronous rectification SVPWM modulation, FOC algorithm. It has an unparalleled level of integration within the industry.
3. A larger starting current for faster start-up speeds. The maximum speed when reversing can be configured.
4. Anti-electromagnetic interference, strong anti-vibration performance; motor and controller over-temperature protection; operating temperature range -40 ° C to 100 ° C.
5. With battery protection. When driving and generating electricity, the battery voltage is in real-time monitoring and protection.
6. The brake switch enters the regenerative brake at the same time, and provides various power generation working modes to improve the cruising range.
7. Pedal protection: When the controller power switch is turned on, the pedal signal is detected. If there is a valid signal, it will not be output, which ensures the safety of the driver and passenger; and supports various types of throttle input.
8. Use switching power supply for lossless sampling (power saving).
Flexibility
1. Use the voice speaker to prompt various faults, which is convenient for users to detect and maintain.
2. It can set the motor current in the economic mode, the battery bus current, and the maximum speed. The economic mode saves more than 10%.
3. A variety of regenerative braking functions. A variety of brake types are available, with a default high brake that supports low brake and optocoupler isolation brakes.
4. Motor over temperature detection and protection, support a variety of sensors.
5. The degree of protection can reach IP65 to adapt to harsh environments.
Product specifications            48V  /  72V
Input voltage range (DC/V) 48V-72V
Maximum output current(AC/A) 250A(Phase current)
Protection level IP65
Insulation class 600V Withstand voltage
Storage temperature —40℃-----70℃
Effectiveness 97%
Cooling method Self-cold
Vibration standard GB/T2423
Motor control mode Vector control with speed sensor
Shape See picture
Features Brake power off, voice speaker, ABS electronic brake, ramp assist function
Accelerator 5V accelerator
Gear position Low gear is valid
Meter Pulse meter 4P / one turn, phase meter
Feature of product
1. Use imported powerful intelligent microprocessor and international high performance MOSFET
2. High speed and low loss, synchronous rectification SVPWM modulation, FOC algorithm. It has an unparalleled level of integration within the industry.
3. A larger starting current for faster start-up speeds. The maximum speed when reversing can be configured.
4. Anti-electromagnetic interference, strong anti-vibration performance; motor and controller over-temperature protection; operating temperature range -40 ° C to 100 ° C.
5. With battery protection. When driving and generating electricity, the battery voltage is in real-time monitoring and protection.
6. The brake switch enters the regenerative brake at the same time, and provides various power generation working modes to improve the cruising range.
7. Pedal protection: When the controller power switch is turned on, the pedal signal is detected. If there is a valid signal, it will not be output, which ensures the safety of the driver and passenger; and supports various types of throttle input.
8. Use switching power supply for lossless sampling (power saving).
Flexibility
1. Use the voice speaker to prompt various faults, which is convenient for users to detect and maintain.
2. It can set the motor current in the economic mode, the battery bus current, and the maximum speed. The economic mode saves more than 10%.
3. A variety of regenerative braking functions. A variety of brake types are available, with a default high brake that supports low brake and optocoupler isolation brakes.
4. Motor over temperature detection and protection, support a variety of sensors.
5. The degree of protection can reach IP65 to adapt to harsh environments.
Product specifications            48V  /  72V
Input voltage range(DC/V) 48V-72V
Maximum output current(AC/A) 200A
Protection level IP65
Insulation class 600V Withstand voltage
Storage temperature —40℃-----70℃
effectiveness 97%
cooling method Self-cold
Vibration standard GB/T2423
Motor control mode Vector control with speed sensor
Shape See picture
Features Brake power off, voice speaker, ABS electronic brake, ramp assist function
Accelerator 5V accelerator
Gear position Low gear is valid
Meter Pulse meter 4P / one turn, phase meter
Feature of product
1. Use imported powerful intelligent microprocessor and international high performance MOSFET
2. High speed and low loss, synchronous rectification SVPWM modulation, FOC algorithm. It has an unparalleled level of integration within the industry.
3. A larger starting current for faster start-up speeds. The maximum speed when reversing can be configured.
4. Anti-electromagnetic interference, strong anti-vibration performance; motor and controller over-temperature protection; operating temperature range -40 ° C to 100 ° C.
5. With battery protection. When driving and generating electricity, the battery voltage is in real-time monitoring and protection.
6. The brake switch enters the regenerative brake at the same time, and provides various power generation working modes to improve the cruising range.
7. Pedal protection: When the controller power switch is turned on, the pedal signal is detected. If there is a valid signal, it will not be output, which ensures the safety of the driver and passenger; and supports various types of throttle input.
8. Use switching power supply for lossless sampling (power saving).
Flexibility
1. Use the voice speaker to prompt various faults, which is convenient for users to detect and maintain.
2. It can set the motor current in the economic mode, the battery bus current, and the maximum speed. The economic mode saves more than 10%.
3. A variety of regenerative braking functions. A variety of brake types are available, with a default high brake that supports low brake and optocoupler isolation brakes.
4. Motor over temperature detection and protection, support a variety of sensors.
5. The degree of protection can reach IP65 to adapt to harsh environments.
Product specifications             48V  /  72V
Input voltage range (DC/V) 48V-72V
Maximum output current(AC/A) 250A(Phase current)
Protection level IP65
Insulation class 600V Withstand voltage
Storage temperature —40℃-----70℃
Effectiveness 97%
Cooling method Self-cold
Vibration standard GB/T2423
Motor control mode Vector control with speed sensor
Shape See picture
Features Brake power off, voice speaker, ABS electronic brake, ramp assist function
Accelerator Optional 5V or 12V accelerator
Gear position Optional high-end effective or low gear is valid
Meter Pulse meter 4P / one turn, phase meter
Feature of product
1. Use imported powerful intelligent microprocessor and international high performance MOSFET
2. High speed and low loss, synchronous rectification SVPWM modulation, FOC algorithm. It has an unparalleled level of integration within the industry.
3. A larger starting current for faster start-up speeds. The maximum speed when reversing can be configured.
4. Anti-electromagnetic interference, strong anti-vibration performance; motor and controller over-temperature protection; operating temperature range -40 ° C to 100 ° C.
5. With battery protection. When driving and generating electricity, the battery voltage is in real-time monitoring and protection.
6. The brake switch enters the regenerative brake at the same time, and provides various power generation working modes to improve the cruising range.
7. Pedal protection: When the controller power switch is turned on, the pedal signal is detected. If there is a valid signal, it will not be output, which ensures the safety of the driver and passenger; and supports various types of throttle input.
8. Use switching power supply for lossless sampling (power saving).
Flexibility
1. Use the voice speaker to prompt various faults, which is convenient for users to detect and maintain.
2. Can provide CAN communication instrument customization function.
3. It can set the motor current in the economic mode, the battery bus current, and the maximum speed. The economic mode saves more than 10%.
4. A variety of regenerative braking functions. A variety of brake types are available, with a default high brake that supports low brake and optocoupler isolation brakes.
5. Motor over temperature detection and protection, support a variety of sensors.
6. The degree of protection can reach IP65 to adapt to harsh environments.
Product specifications            48V  /  72V
Input voltage range (DC/V) 48V-72V
Maximum output current(AC/A) 350A
Protection level IP65
Insulation class 1000V Withstand voltage
Storage temperature —40℃-----70℃
Effectiveness 98%
Cooling method Self-cold
Vibration standard GB/T2423
Motor control mode Vector control with speed sensor
Communication method CAN communication
Shape See picture
Features Brake power off, voice speaker, ABS electronic brake, ramp assist function
Accelerator Optional 5V or 12V accelerator
Gear position Optional high-end effective or low gear is valid
Meter Pulse meter 4P / one turn, phase meter

Nioion smart electric assist bicycle sine wave torque driver

  • Intelligent identification of motor parameters, intelligent tuning of control parameters
  • Intelligent motor temperature control, intelligent temperature control of the drive
  • Sensorless intelligent operation (no Hall)
  • Torque sensor + smart bracelet sensing human body adaptive
  • Intelligent phase sequence, APP mobile terminal self-setting, electronic control software cloud upgrade

Nioion high power

Electric car brushless motor closed-loop vector driver

Seven core technology performance advantages
  1. Start-up characteristics: smooth start, high torque control accuracy, high torque output at zero speed or low speed
  2. Eliminate clearance: Preset current control eliminates mechanical clearance between the motor output shaft and the reducer or differential
  3. Overload characteristics: good climbing performance, overload capacity up to 4 times of rated torque, and continuous overload capability
  4. Running noise: The electromagnetic noise of the motor is very small during the movement, and can be completely ignored when driving outdoors.
  5. Endurance: long range, high efficiency (more than 80%), and real-time monitoring of battery status, power optimization control
  6. Battery temperature control: Automatically reduce output current when overheating, continuous overload, etc., protect motor and driver
  7. Battery protection: Real-time monitoring of bus voltage and bus current, timely protection of undervoltage, and limiting bus current to avoid over-discharge
About Nioion

NIOION TECHNOLOGIES CO., LTD is a system integration platform for multiple intelligent technologies.

Liyang Technology’s strengths in research and development are dedicated to the development and integration of intelligent motor drive control systems, high-efficiency battery management systems, intelligent application systems for integrated materials, and the design and packaging of lithium battery modules. The innovative combination of “MCU + BMS + PACK +IoT” advanced intelligent system integration platform with five key modules provides a highly efficient and reliable one-stop comprehensive system solution for the new fields of energy-driven electric vehicles and intelligent multi-components.

  • AC电机智能控制器

AC电机智能控制器
输入电压范围(DC/V) 48V-72V
最大输出电流(AC/A) 180A
防护等级 IP65
绝缘等级 600V耐压
储存温度 —40℃-----70℃
效率 97%
冷却方式 自冷
振动标准 GB/T2423
电机控制方式 带速度传感器的矢量控制
外形 见图片
功能 刹车断电,语音喇叭,ABS电子刹车,坡道辅助功能
加速器: 5V加速器
档位 低档位有效
仪表 脉冲仪表4P/一转,相位仪表
AC电机智能控制器
输入电压范围(DC/V) 48V-72V
最大输出电流(AC/A) 200A
防护等级 IP65
绝缘等级 600V耐压
储存温度 —40℃-----70℃
效率 97%
冷却方式 自冷
振动标准 GB/T2423
电机控制方式 带速度传感器的矢量控制
外形 见图片
功能 刹车断电,语音喇叭,ABS电子刹车,坡道辅助功能
加速器: 5V加速器
档位 低档位有效
仪表 脉冲仪表4P/一转,相位仪表
AC电机智能控制器
输入电压范围(DC/V) 48V-72V
最大输出电流(AC/A) 250A(相电流)
防护等级 IP65
绝缘等级 600V耐压
储存温度 —40℃-----70℃
效率 97%
冷却方式 自冷
振动标准 GB/T2423
电机控制方式 带速度传感器的矢量控制
外形 见图片
功能 刹车断电,语音喇叭,ABS电子刹车,坡道辅助功能
加速器: 可选5V或12V加速器
档位 可选高档位有效或低档位有效
仪表 脉冲仪表4P/一转,相位仪表
AC电机智能控制器
输入电压范围(DC/V) 48V-72V
最大输出电流(AC/A) 350A
防护等级 IP65
绝缘等级 1000V耐压
储存温度 —40℃-----70℃
效率 98%
冷却方式 自冷
振动标准 GB/T2423
电机控制方式 带速度传感器的矢量控制
通讯方式 CAN通讯
外形 见图片
功能 刹车断电,语音喇叭,ABS电子刹车,坡道辅助功能
加速器: 可选5V或12V加速器
档位 可选低档位有效或是高档位有效
仪表 脉冲仪表4P/一转,相位仪表

1881年,法国工程师Gustave Trouvé 古斯塔夫·特鲁夫发明了第一辆电动车,这是一辆用铅酸电池为动力的三轮车它是由直流电机驱动的,时至今日,电动车已发生了巨大变化,类型也多种多样。

电动车可以分为电动自行车、电动两轮车、电动三轮车、老年代步车等等。但是主体基本都是由蓄电池、电动轮毂、控制器、充电器四大件和车体部分组成。电动车,即电力驱动车,又名电驱车。电动车分为交流电动车和直流电动车。通常说的电动车是以电池作为能量来源,通过控制器、电机等部件,将电能转化为机械能运动,以控制电流大小改变速度的车辆。

锂电池

所以,电动车的主要就是电池了,一般可以分为铅酸电池和锂电池。铅酸电池是一种电极主要由铅及其氧化物制成的二次电池,它的电解液是硫酸溶液,正极主要成分为二氧化铅,负极主要成分为铅。价格比较便宜,电压相对稳定,故障容易维修,而且制造比较方便,铅酸电池的能量密度大致在50-70Wh/kg左右,问锂电池能达到300Wh/kg。能量密度方面悬殊的距离,是锂离子电池能成为动力电池的根本原因。铅酸电池的充电循环次数只有300次左右,三元锂电池的充电循环次数可达1000次,而磷酸铁锂电池的充电循环次数更是高达2000次以上。如果使用铅酸电池作为动力电池,估计一两年就需要更换一次电池,电池更换成本也不在小数。

老年代步车

所以哪怕成本比锂离子电池更低,铅酸电池在锂离子电池面前也是没有任何性价比可言的。这也是电动车之所以选择锂离子电池作为动力电池的原因之所在。

随着时代的发展科技医疗水平的进步,人口的平均寿命也得到的巨大延长,从而致使全球的人口出去严重的老龄化,我国也已经步入老龄化,目前我国老年人的已经在3亿左右,残疾人也将近2亿人。国外老龄化的也不容乐观,各国的老龄化的占比都接近30%,甚至有超过30%的。这就意味着我们将面临着一场劳动力大幅度减少的趋势,致使需要照顾的老年人会越来越多。不管是老年人还是丧失行走能力的人对我们未来的经济发展都是不利的。这么庞大的特殊群体需要社会的关爱,尤其需要心理和生理上的交通工具。因此立央科技加入电动轮椅研究项目中去,从电动轮椅的硬件到软件都做了相当大的改善。大部分电动轮椅结构可以分为:车架系统、供电系统、驱动系统和控制系统。

电动轮椅车架系统

车架系统

车架的最大不同就是在于材质和结构的设计。立央科技在深入研究传统手工轮椅的结构和材质后,选用铝合金来进行生产,使车架重量变轻、紧凑性更好。有对其安全、座感、承重和外观进行结构的优化和创新,在经历过几百次的尝试后,找到合理的电动轮椅车架结构。同样材质的轮椅车架,结构设计不同,乘坐舒适性截然不同,轮椅的使用寿命也截然不同。我们的电动轮椅同时还增加了许多不同的配件,例如:加强承载重量、特殊坐垫和靠背、颈部支撑系统、后置座椅购物篮等等。

电动轮椅锂电池

供电系统

立央科技有着庞大的锂电池生产工厂,为电动轮椅锂电池提供绝对的保障。锂电池耐用性较强,消耗慢,充放可达500次以上,并且无记忆,使用寿命在3-5年左右;锂电池一般在2—6公斤,体积相对较小,所以骑行轻便、搬运方便;由于锂电池重量轻,整车自重更小,更省电,续航里程更远。

电动轮椅无刷电机
驱动系统

近三十年来针对异步电动机变频调速的研究,归根到底是在寻找控制异步电动机转矩的方法,稀土永磁无刷直流电动机必将以其宽调速、小体积、高效率和稳态转速误差小等特点在调速领域显现优势。无刷直流电机因为具有直流有刷电机的特性,同时也是频率变化的装置,所以又名直流变频,国际通用名词为BLDC。无刷直流电机的运转效率、低速转矩、转速精度等都比任何控制技术的变频器还要好,所以值得业界关注。电动轮椅采用直流无刷电机直接驱动,因此结构简单、重量轻、可以折叠方便预搬运和室外活动。

电动轮椅转向控制器
控制系统

具备人工操纵智能控制器,就能驱动轮椅完成前进、后退、转向、站立、平躺、等多种功能的新一代智能化轮椅,是现代精密机械、智能数控、工程力学等领域相结合的高新科技产品。电动轮椅是增加了电动马达和导航控制的手段的轮椅。通常是一个小的操纵杆安装在扶手上,而不是手动功率的轮椅移动。依操纵方式,有用摇杆的,也有用头部或吹吸系统等等各式开关控制的。

电动轮椅
随着我国老龄化进程的不断加快,以及伤残人士对轮椅需求的持续增加,我国轮椅市场发展持续向好,而电动轮椅作为轮椅的细分领域,受益于消费升级,近年来也得到了迅速发展。目前我国轮椅市场主要集中于低端产品,而中高端产品需求主要依赖于国外进口,而电动轮椅的兴起将会在一定程度上满足国内对中高端轮椅的市场需求。总之,未来我国电动轮椅市场发展空间巨大。

世界上第一辆锂电池电动助力自行车1993在日本上市,在日本电动助力自行车普及率已经相当高了,已经慢慢的成了人们生活中必不可少的出行工具。而在欧洲自行车文化的中心,自行车的增缺出现了负增长让人惊讶,然而电动助力自行车缺稳步增长。在德国、法国、意大利、荷兰、西班牙等国家电动助力自行车的竟然达到接近50%的增长,而且还在提高。

力矩传感器

电动助力自行车(Pedelec)由pedal(脚踏)和electric(电动的)组成,所以需要“人力+电力”来进行驱动,而电力是有效的解决了骑自行车比较费力的问题,再加上人力,致使电动助力自行车能骑的更远。

电动助力自行车核心技术车是一种“人力+电力”的混合动力模式,也可以单纯的靠人力来驱动。电助力自行车拥有自行车的轻巧和便捷性,又可以弥补自行车上坡、逆风、载物时的吃力动力不足的个人交通工具。它以传统自行车为基础,搭载力矩传感器为核心的动力系统,配有电机与锂电池。与电动自行车(电驴)最大的区别在于它不是通过转把来调节动力大小,而是以力矩传感器去感知骑行者踩脚踏的力度,根据人力的大小进行判断,为骑行者提供相应的动力。

小型动力锂电池

立央科技致力于研发创新,在力矩传感器方面有丰富的经验和过硬的技术,公司针对于电动助力自行车开发出专门的“力矩传感器”,拥有掌握了核心技术和相应的算法,从而得到许多企业的关注与合作。同时在锂电池方面立央科技拥有锂电池生产基地和强大的研发生产团队,加强锂电池的产品创新,从而推动电动助力自行车的产业和升级。

立央科技致力于电机,锂电池,无刷电机,电控,电动轮椅锂电池,电机智能驱动控制系统,高效电池管理系统,物联化智能应用系统的开发与集成以及锂电池模组的设计与封装,创新构建融合“MCU+BMS+PACK+IoT”五大关键模块的先进智能系统集成平台,面向新能源电驱动交通工具、智能物联化的多元领域提供一站式全面系统解决方案。

助力电动自行车

立央科技在物联网应用领域,具备核心优势的通信,定位,物联大数据平台,RFID,二维条码以及基于开源ERP系统的研发与实施能力。

GPS+BDS双模定位通讯模块

GPS+BDS双模定位通讯模块

BDS北斗高精度定位模块

BDS北斗高精度定位模块

GPS+GPRS定位通讯模块

GPS+GPRS定位通讯模块

物联网智能监控管控+大数据平台

物联网智能监控管控+大数据平台

应用领域

zhuanli_img

国家发明专利 4 件

实用新型专利 19 件

2008-2009年 丰田电动汽车高性能DC/DC小尺寸变换器
2012-2014年 松下+新加坡国家项目锂电池系统的技术研发
2013-2015年 松下+特斯拉共同项目动力电池BMS系统研发

立央通用型锂离子电池高压小容量标准模块系统

与现有非通用型的非标准模块电池模组的横向比对

400V-120Ah 系统示例

现有市面中的锂电池模组

VS

立央通用型锂电高压小容量标准模块系统
3.6V-120Ah 为一个单位 48V-20Ah 为一个单位
需111个单元 仅需48个单元
需112个串联连接 仅需48个串联,6个单位并联为48V-120Ah
通用性差,不同容量需对应开发不同模块 通用性强,不同容量可直接通过并联连接实现,且48V系统较通用,适用灵活性高
单个模块无法单独应用 单个模块可以单独应用
zhuanli_img

国家发明专利 4 件

实用新型专利 19 件

2008-2009年 丰田电动汽车高性能DC/DC小尺寸变换器
2012-2014年 松下+新加坡国家项目锂电池系统的技术研发
2013-2015年 松下+特斯拉共同项目动力电池BMS系统研发

立央通用型锂离子电池高压小容量标准模块系统

与现有非通用型的非标准模块电池模组的横向比对

400V-120Ah 系统示例

现有市面中的锂电池模组

VS

立央通用型锂电高压小容量标准模块系统
3.6V-120Ah 为一个单位 48V-20Ah 为一个单位
需111个单元 仅需48个单元
需112个串联连接 仅需48个串联,6个单位并联为48V-120Ah
通用性差,不同容量需对应开发不同模块 通用性强,不同容量可直接通过并联连接实现,且48V系统较通用,适用灵活性高
单个模块无法单独应用 单个模块可以单独应用

立央通用型锂离子电池高压小容量标准模块系统

与现有非通用型的非标准模块电池模组的横向比对

400V-120Ah 系统示例

现有市面中的锂电池模组

VS

立央通用型锂电高压小容量标准模块系统
3.6V-120Ah 为一个单位 48V-20Ah 为一个单位
需111个单元 仅需48个单元
需112个串联连接 6个单元并联为48V-120AH,8个48V-120AH 串联
通用性差,不同容量需对应开发不同模块 通用性强,不同容量可直接通过并联连接实现,且48V系统较通用,适用灵活性高
单个模块无法单独应用 单个模块可以单独应用
锂电池模组
通用型锂电高压小容量标准模块系统
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中国专利  3  件
日本专利  3  件
美国专利  4  件
新加坡专利  2  件
2008-2009年 丰田电动汽车高性能DC/DC小尺寸变换器
2012-2014年 松下+新加坡国家项目锂电池系统的技术研发
2013-2015年 松下+特斯拉共同项目动力电池BMS系统研发
zhuanli_img
中国专利  3  件
日本专利  3  件
美国专利  4  件
新加坡专利  2  件
2008-2009年 丰田电动汽车高性能DC/DC小尺寸变换器
2012-2014年 松下+新加坡国家项目锂电池系统的技术研发
2013-2015年 松下+特斯拉共同项目动力电池BMS系统研发

立央大电流智能均衡电池管理系统

借鉴特斯拉BMS系统,基于18650电池的充放电特性,老化模型,温热特性以及个体差异等大量实测数据,松下联合特斯拉共同打造的一款具有延迟电池使用寿命,保证SOC估算误差及保障安全性能的BMS,此系统现已应用于特斯拉model S等系列车型上

10项核心技术性性能优势   高续航里程/高安全可靠性/高效率均衡系统

  • 快速建模实时纠错的SOC高精度估算算法
  • 高效的主动均衡方式
  • 分层保护,数据监控烟雾报警系统
  • 漏电检测系统
  • 完整的自检诊断
  • 强抗干扰的通讯方式以及EMI设计
  • 电芯,电池块,电池组分层管理
  • 温度采集系统电压
  • 平衡电池负载的热管理
  • 内部记录,识别问题电池
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国家发明专利 2 件
实用新型专利 3 件
外观设计专利 1 件
1997-2001年 东风十一型机车锅炉点火/空调电源控制系统
2006-2014年 电动两轮/三轮车辆电机控制驱动系统
2015-2016年 702所-蛟龙号/深海勇士液压电驱控制系统
2017年 国家光热电-阳光追踪技术单元电机控制系统

为什么使用铜?

使用铜代替铝可以带来显著的好处:

更高的效率
设计的第一个可能是获得更高的效率,同时使用与铝转子版本相同的电机尺寸。铜的高电导率使转子更有效地导电,从而降低了电阻损耗,降低了工作温度。
延长使用寿命
随着运行温度每降低10°C,电机寿命增加一倍,这种较低的运行温度可以延长电机的使用寿命。较低的工作温度与铜的高导热性相结合,可实现更少的强制冷却。 这进一步提高了效率。
更小的尺寸和成本
第二个设计包括通过使用铜转子减少电机的总体尺寸和重量,同时保持电机效率。这是因为铜转子的更高效率允许转子(和电机)的总长度减小 ,同时仍然匹配使用钍转子的电机的性能。 缩短电机消除了一些转子和定子叠片; 减少定子绕组的数量; 并减小轴的长度。 更紧凑和更轻的机器是可能的,并且转子更容易装配到整体电机系统。

为什么不使用铜?

铜在1083℃熔化,而对于铝为660℃。铜的较高熔点历来导致了压铸问题。 事实上,(纯)铜的压铸在技术上是困难的,或者几乎不可能长时间。 这意味着该工业转子的生产没有得到很大的利用。

然而,由于新流程的可用性,所有这些问题现在属于过去。

2 电极

框架尺寸

堆叠高度(mm)

转子 外径(mm)

转子端环高度(mm)

80

M1

65

72

<=20

M2

90

<=20

90

S

105

77

<=20

L

125

<=20

100

L

110

90

<=20

112

M

125

98

<=20

132

S1

120

116

<=20

S2

145

<=20

160

M1

150

150

<=20

M2

195

<=20

L

220

<=20

180

M

235

165

<=20

200

L1

210

187

<=20

4 电极

框架尺寸

堆叠高度(mm)

转子外径(mm)

转子端环高度(mm)

80

M1

90

80

<=20

M2

105

<=20

90

S

125

85

<=20

L

160

<=20

100

L1

130

105

<=20

L2

165

<=20

112

M

195

110

<=20

132

S

160

136

<=20

M

200

<=20

160

M

175

170

<=20

L

225

<=20

180

M

220

187

<=20

6 电极

框架尺寸

堆叠高度(mm)

转子外径(mm)

转子端环高度(mm)

90

S

120

90

<=20

L

165

<=20

100

L

120

114

<=20

112

M

150

120

<=20

132

S

130

148

<=20

M1

155

<=20

M2

210

<=20

160

M

180

180

<=20

L

230

<=20

180

L

220

205

<=20

200

L1

215

230

<=20

8 电极

框架尺寸

堆叠高度(mm)

转子外径(mm)

转子端环高度(mm)

100

L1

73

106

<=20

L2

93

<=20

112

M

90

120

<=20

132

S

85

148

<=20

M

110

<=20

160

M1

85

180

<=20

M2

120

<=20

L

170

<=20

180

L

150

205

<=20

200

L

150

230

<=20

以激光烧结技术为基础,采用树脂砂和消失模铸造成型材料,结合铸造工艺,制造出发动机缸体、缸盖、涡轮、叶轮等复杂部件。设备尺寸大,效率高,精度高(自动进料,双向粉末),不受零件复杂程度的影响,不需要开模,可以直接打印蜡模、砂型、各种塑料等。

形成大空间 NIO-1000

NIO-1000 成型系统可使零件尺寸达到700mm * 700mm * 500mm,可用于生产常规尺寸的零件,不需要后续的缝合工序

性能稳定

NIO-1000 采用自动进料,双向粉末,粉末性能更稳定,成品速度显著提高。

多样化功能

NIO-1000 可打印多种多样的塑料样品,铸造蜡模和砂型,与传统的完美铸造行业相结合,不需要打开模具,大大缩短了铸件各部件的研发周期和试用期。

强大的开发能力

为了满足客户开发新材料的要求,烧结参数都是透明的,用户可以更换各种粉末,客户可以确定零件的强度、细节、表面和其他属性。

属性

数值

激光

CO2激光 55W/100W

扫描方式

高精度扫描电流计(包括动态聚焦)

扫描速度

8m/s

成型尺寸

700mm*700mm*500mm

分层厚度

0.08mm-0.3mm

供给模具

自动供给,双向粉

成型材料

PS:蜡粉和树脂砂

操作系统

Windows 7

控制软件

NIOION快车软件系统

气体供应

压缩空气

数据格式

STL文件或其他可转换格式

功率

380V 15KW

设备尺寸(MM)

2000(L)*1500(W)*2650(H)

环境温度

工作温度 15-30 ℃

应用领域

航空航天
汽车制造
机械制造
医疗护理
文化艺术
轮船

工作时间

工作日: 星期一 至 星期五(9:00am ~ 17:00pm)

Tel: +86 523 8868 0998 Fax: +86 523 8868 0990

联系我们

江苏省泰州市姜堰区智谷软件园A座F1108

欢迎来访

avery@nioion.com

留言给我们

我们的故事

立央科技 ( NIOION TECHNOLOGIES CO.,LTD)是一个多元智能科技的系统集成平台。

立央科技的优势研发力量,致力于电机智能驱动控制系统、高效电池管理系统、物联化智能应用系统的开发与集成以及锂电池模组的设计与封装,创新构建融合“MCU+BMS+PACK+IoT”五大关键模块的先进智能系统集成平台, 面向新能源电驱动交通工具、智能物联化的多元领域提供高效可靠的一站式全面系统解决方案。

立央科技立足先进的电驱动系统集成平台以及多项创新发明专利的核心科技优势, 研发推出通过综合智能硬件实现“人机传感交互”功能的电助力自行车智能骑行驱动系统—RideOS™。

立央科技的增材制造事业单元,专注于工业级3D打印机制造和精密工业原型件的3D打印快速成型服务。立央具有SLS(激光选区烧结技术)大台面尺寸快速成型系统研发的优势技术,掌握完全自主知识产权的蜡模、砂模、高分子材料打印装备的先进制造技术及工艺;基于成熟而丰富的3D打印技术应用解决方案,立央面向航空航天、武器装备、汽车部件、船舶工业、泵阀及医疗产业等高端应用领域的工业原型件开发项目,提供高精度3D打印联合精密铸造的快速成型服务。

立央科技矢志达成“全球化品质”和“全球化品牌“ 的战略愿景,坚定发展成为具有充沛创新活力的优秀科技企业。

2016/04
立央科技成立于泰州市智谷软件园区。
2016/09
立央科技荣获“区创业创新大赛二等奖”。
2016/12
立央科技成功入选2016年度“泰州市高层次创新创业人才(团队)引进计划”。
2018/03
立央科技即将开启位于高新区全新的3D打印服务与制造基地。

我们的能力

  • 智能科技研发

    100%
  • 品牌

    85%
  • 发展

    90%
  • 国际贸易

    90%

创始人

Avery Liu

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国家发明专利 5 件
实用新型专利 10 件

立央智能电助力自行车正弦波力矩驱动器

电助力自行车正弦波力矩驱动器
  • 电机参数智能识别,控制参数智能整定
  • 电机智能控温,驱动器智能控温
  • 无传感器智能运行(无霍尔)
  • 力矩传感器 + 智能手环传感人体自适应
  • 智能相序,APP移动终端自设定,电控软件云端升级

立央大功率

电动汽车无刷电机闭环矢量驱动器

电动汽车无刷电机闭环矢量驱动器
七大核心技术性能优势
  1. 启动特性:启动平稳,转矩控制精度高,零速或低速时可输出大转矩
  2. 消除间隙:预置电流控制可消除电机输出轴与减速器或差速器之间的机械间隙
  3. 过载特性:爬坡性能好,过载能力达到额定转矩的4倍以上,且连续过载能力强
  4. 运行噪声:运动过程中电机电磁噪声很小,室外行驶时完全可以忽略
  5. 续航能力:续航里程长,高效率(80%以上)范围宽,且实时监测电池状态,电量优化控制
  6. 电池控温:过热,连续过载等恶劣状况时可自动降低输出电流,保护电机和驱动器
  7. 电池保护:实时监测母线电压和母线电流,对欠压电压及时保护,且限制母线电流避免过度放电

Q(ZY/XY)BP/200

杜邦耐电晕漆包线

性能:该涂料为Dupont TM纳米改性THEIC-ployerterimide,耐频率波动性优异,耐电晕性优异,特性降低不明显,延伸率小

应用范围:适用于风力发电机,防爆电机,汽车用逆变器驱动电动机。

热级

 规格范围

标准

Code

Level

mm

AWG

IEC

GB/T

NEMA

 JIS

C

200

0.09-3.25

10930-2020

14711-2013

Q(ZX-XY)200/220

PEI / PAI涂层圆线

性能:综合性能优良(氟橡胶,耐热性能良好)

应用:适用于广泛的电机,电子或电器的压缩机电机。

热级

规格范围

标准

Code

Level

mm

AWG

IEC

GB/T

NEMA

JIS

C

200

0.09-3.25

60317-13

6109.20

MW79-C

C

220

0.09-3.25

60317-13

6109.20

NW82-C

QZY / 180

聚酯亚胺漆包圆线

性能:卓越的耐热冲击性,机械强度高。 这种漆包线可以在180℃以下的高温下长期运行。

应用:广泛用于电机绕组,电磁绕组,汽车电机等

热级

 规格范围

标准

Code

Level

mm

AWG

IEC

GB/T

NEMA

JIS

H

180

0.09-3.25

60317-8

6109.5

MW30-C

C3202

QZ / 155

聚酯漆包圆线

性能:该产品具有良好的附着力和针孔性能,但耐热水平低

应用:适用于155℃的长期工作温度,用于普通工业电机的低温等级。

热级

规格范围

标准

Code

Level

mm

AWG

IEC

GB/T

NEMA

JIS

F

155

0.09-3.25

60317-20

6109.10

MW75-C

C3202

QA / 155 / 180

可焊聚氨酯漆包圆线

性能:高频耐热性好,可着色

应用:适用于需要焊接电机,电气设备和变压器的各种绕组,工作温度在155℃和180℃

热级

规格范围

标准

Code

Level

mm

AWG

IEC

GB/T

NEMA

JIS

F

155

0.09-3.25

60317-20

6109.10

MW79-C

C3202

H

180

0.09-3.25

60317-51

6109.23

NW82-C

C3202

QZ / 130L

聚酯搪瓷圆线

属性:本产品有良好的附着力和针孔的性能,但耐热性水平很低。

应用:适用于130℃长期工作温度,适用于普通工业电机较低温度水平。

热级

规格范围

标准

Code

Level

mm

AWG

IEC

GB/T

NEMA

JIS

B

130

0.09-3.25

60317-4

6109.4

MW75-C

C3202

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国家发明专利 5 件
实用新型专利 10 件

Why Copper?

The use of copper in place of aluminium can lead tosignificant benefits:

Higher efficiency
A first possibility of design is to get higherefficiency, while using approximately the same motor size as thealuminium rotor version. Copper’s higher electrical conductivityallows the rotor to conduct electricity more efficiently, resultingin lower resistive losses and lower operating temperature.
Extended life expectancy
As motor life is doubled for every10°C reduction in operating temperature, this lower operationaltemperature results in extended motor life expectancy.The lower operating temperature combined with the highthermal conductivity of copper allows for fewer forcedcooling units. This further improves efficiency.
Smaller size and cost
A second design avenue consists inthe reduction of the overall size and weight of the motor byusing a copper rotor, while maintaining the motor efficiency.This is because the higher efficiency of the copper rotor allowsthe overall length of the rotor (and motor) to be decreased,while still matching the performance of a motor utilizing analuminium rotor. Shortening the motor eliminates some of therotor and stator laminations; decreases the number of statorwindings; and reduces the length of the shaft. A more compactand lighter machine is possible, and the rotor more easily fitsinto a monoblock motor system.

Why Not Copper?

Copper melts at 1083°C, compared to 660°C for aluminium.The higher melting point of copper has historically led to die-castingproblems. In fact, the die-casting of (pure) copper was technicallydifficult or virtually impossible for a long time. This meant thatcopper had not been greatly utilized for industrial rotor production.

However, all these problems now belong to the past, thanks to theavailability of new processes.

2 Pole

Frame Size

Stacking Height(mm)

Rotor OD(mm)

Rotor End Ring Height(mm)

80

M1

65

72

<=20

M2

90

<=20

90

S

105

77

<=20

L

125

<=20

100

L

110

90

<=20

112

M

125

98

<=20

132

S1

120

116

<=20

S2

145

<=20

160

M1

150

150

<=20

M2

195

<=20

L

220

<=20

180

M

235

165

<=20

200

L1

210

187

<=20

4 Pole

Frame Size

Stacking Height(mm)

Rotor OD(mm)

Rotor End Ring Height(mm)

80

M1

90

80

<=20

M2

105

<=20

90

S

125

85

<=20

L

160

<=20

100

L1

130

105

<=20

L2

165

<=20

112

M

195

110

<=20

132

S

160

136

<=20

M

200

<=20

160

M

175

170

<=20

L

225

<=20

180

M

220

187

<=20

6 Pole

Frame Size

Stacking Height(mm)

Rotor OD(mm)

Rotor End Ring Height(mm)

90

S

120

90

<=20

L

165

<=20

100

L

120

114

<=20

112

M

150

120

<=20

132

S

130

148

<=20

M1

155

<=20

M2

210

<=20

160

M

180

180

<=20

L

230

<=20

180

L

220

205

<=20

200

L1

215

230

<=20

8 Pole

Frame Size

Stacking Height(mm)

Rotor OD(mm)

Rotor End Ring Height(mm)

100

L1

73

106

<=20

L2

93

<=20

112

M

90

120

<=20

132

S

85

148

<=20

M

110

<=20

160

M1

85

180

<=20

M2

120

<=20

L

170

<=20

180

L

150

205

<=20

200

L

150

230

<=20

聚酯搪瓷圆线 QZ/130L

可焊聚氨酯漆包线 QA/155/180

PEI/PAI 涂层圆线 Q(ZX-XY)200/220

聚酯漆包圆线 QZ/155

聚酯亚胺漆包圆线QZY / 180

杜邦电晕电阻漆包线Q(ZY / XY)BP / 200

Base on laser sintering technology, the printer use resin sand and the disappeared melting mold as the molding material, and then through the combination with the casting technology, making the engine block, cylinder head, turbine, impeller and other complex components. Equipment can form to large size, with high efficiency, high precision printing (automatic feeding, two-way powder), not affected by the complexity of parts, no need to open tooling, can directly print wax mold, sand mold, all kinds of plastic pieces and so on.

Large forming space NIO-1000

NIO-1000 molding system can make the part as large as 700mm * 700mm * 500mm, can be used to make conventional size components withoutnecessity for subsequent stitching process

Stable performance

NIO-1000 use automatic feeding, two-way powder, powder performance is more stable, the speed of finished products has improved significantly.

Diverse features

NIO-1000 can print a variety of plastic samples, casting wax mold and sand mold, with the traditional combination of the perfect casting industry, no need to open tooling, greatly shorten the period of R & D and trial cycle for casting various parts.

Strong development capability

In order to meet the customer’s requirement of developing new materials, the sintering parameters are all transparency, the user can replace a variety of powder, the customer can determine the strength of parts, details, surface and other attributes.

Attributes

Value

Lasers

CO2Lasers 55W/100W

Scanning system

High-precision scanning galvanometer (including dynamic focus)

Scanning speed

8m/s

Forming size

700mm*700mm*500mm

Stratified thickness

0.08mm-0.3mm

Feeding mold

Automatic feeding, two-way powder

Forming materials

PS. Wax powder and resin sand

Operating system

Windows 7

Controlling software

NIOION Rapidos software system

Gas supply

Compressed air

Data Format

STL file or other convertible format

Power and consumption

380V 15KW

Equipment Dimensions (MM)

2000(L)*1500(W)*2650(H)

Ambient temperature

Operating temperature 15-30 ℃

Application areas

Aerospace
Auto manufacturer
Machinery manufacturing
Medical care
culture and art
steamship

以激光烧结技术为基础,采用树脂砂和消失模铸造成型材料,结合铸造工艺,制造出发动机缸体、缸盖、涡轮、叶轮等复杂部件。设备尺寸大,效率高,精度高(自动进料,双向粉末),不受零件复杂程度的影响,不需要开模,可以直接打印蜡模、砂型、各种塑料等。

形成大空间 NIO-1000

NIO-1000 成型系统可使零件尺寸达到700mm * 700mm * 500mm,可用于生产常规尺寸的零件,不需要后续的缝合工序

性能稳定

NIO-1000 采用自动进料,双向粉末,粉末性能更稳定,成品速度显著提高。

多样化功能

NIO-1000 可打印多种多样的塑料样品,铸造蜡模和砂型,与传统的完美铸造行业相结合,不需要打开模具,大大缩短了铸件各部件的研发周期和试用期。

强大的开发能力

为了满足客户开发新材料的要求,烧结参数都是透明的,用户可以更换各种粉末,客户可以确定零件的强度、细节、表面和其他属性。

属性

数值

激光

CO2激光 55W/100W

扫描方式

高精度扫描电流计(包括动态聚焦)

扫描速度

8m/s

成型尺寸

700mm*700mm*500mm

分层厚度

0.08mm-0.3mm

供给模具

自动供给,双向粉

成型材料

PS:蜡粉和树脂砂

操作系统

Windows 7

控制软件

NIOION快车软件系统

气体供应

压缩空气

数据格式

STL文件或其他可转换格式

功率

380V 15KW

设备尺寸(MM)

2000(L)*1500(W)*2650(H)

环境温度

工作温度 15-30 ℃

应用领域

航空航天
汽车制造
机械制造
医疗护理
文化艺术
轮船

Our Services

We partner with brands we believe in because great things come from being inspired.

Development

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Web Design

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Branding

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Photography

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Our Clients

We partner with brands we believe in because great things come from being inspired.

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General Enquiries

Have a project? Discuss it with us!

0040 (7763) 574-8901

Call Us

35 Pine St, New York, 1005, USA

Visit Us

office@nerduck.com

Write Us

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Our Team

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Our Studio

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Powerful Admin

Basically you can customize almost everything about your website

  1. General Settings
  2. Header Options
  3. Menu Options
  4. Footer Options
  5. Slider Options
  6. Portfolio Options
  7. Styling Options
  8. Typography Options

and much more…

Visual Composer

Visual Composer Page Builder Plugin for WordPress, included in our theme. Intuitive Drag and Drop Interface.

Lightweight, easy to use interface that you and your clients will love. Creating pages and posts is easier than ever.

No programming knowledge required!

Save $28

Page Options

Customize any page the way you want:

  1. General Options for Pre Hero, Hero, Content, Bottom Page Nav
  2. Portfolio Options: Columns Numbers, Thumbs Margins, Hover styles, Show or hide filters, max project numbers
  3. Contact Map Options

Demo Data

This is the easiest and fastest way to build your website. Import our demo data and you have the pages, posts, slider, theme options settings from the live demo!

Only with a click

Learning

Our theme comes with video tutorials:

  1. How to install Nerduck Theme
  2. Import demo data using WordPress importer
  3. Create a new page with Visual Composer
  4. and more to come…

An extensive documentation is included in the package.

If you have any other questions please contact us via our:

Support Forum

Page Content

This page was build very quickly. You will find our page options very intuitive and the best page builder included in our theme. It will save you a lot of time and you will have fun working with our theme. See the page options below:

Navigation

Fully responsive navigation. Two display types. Hide and show on scroll. Hidden or visible menu when page is loaded.

Pre Hero

Enable or disable on each page. Create the content you want inside of each pre hero section. Can have half or full width.

Hero Section

Pre designed Five Hero Types: Image, slider, video, solid color, Revolution slider. For each hero type you can add an overlay color, create and position your caption content. Set the height full or half screen. Clicking on hero will position it in your screen viewport.

Bottom Page Nav

Create intuitive bottom navigation on each page.  Type your title and subtitle, add your url and set a background image that will show on hover. Or leave the image empty. Bottom navigation is optional on each page. Enable or disable it!

Our Story

NIOION TECHNOLOGIES CO., LTD is a system integration platform for multiple intelligent technologies.

Nioion Technology’s strengths in research and development are dedicated to the development and integration of intelligent motor drive control systems, high-efficiency battery management systems, intelligent application systems for integrated materials, and the design and packaging of lithium battery modules. The innovative combination of “MCU + BMS + PACK +IoT” advanced intelligent system integration platform with five key modules provides a highly efficient and reliable one-stop comprehensive system solution for the new fields of energy-driven electric vehicles and intelligent multi-components.—RideOS™。

Based on advanced electric drive system integration platform and core scientific and technological advantages of a number of innovative invention patents, Liyang Technology develops and launches an electric assist bicycle intelligent cycling drive system that realizes the “human-machine sensing interaction” function through integrated intelligent hardware

Nioion has the advantages of SLS (laser selective sintering technology) large tabletop rapid prototyping system, and masters the advanced manufacturing technology of paraffin, sand mold, and polymer material printing equipment with complete independent intellectual property rights; for aerospace, weaponry, and automotive The industrial prototype development projects in high-end applications such as components, shipbuilding industry, pump valves, and medical industries provide high-precision 3D printing and rapid prototyping services in conjunction with precision casting.

2016/04
Nioion Technology was founded in the Zhigu Software Park in Taizhou City.
2016/09
Nioion Technology won the second prize of “Zone Venture Innovation Competition”.
2016/12
Nioion Technology was successfully selected for the 2016 “Taipei High-level Innovation and Entrepreneurial Talent (Team) Introduction Plan”.
2018/03
Nioion Technology is about to open a new 3D printing service and manufacturing base in the Hi-tech Zone.

Our Skills

  • Intelligent Technology Development

    100%
  • Branding

    85%
  • Development

    90%
  • International trade

    90%

Avery Liu

Founder

Business Hours

Weekday: 9am To 6pm      Weekend: closed

Tel: +86 523 8868 0998 Fax: +86 523 8868 0990

Call Us

A-11F, Zhigu Software Park, Jiangyan, Taizhou, Jiangsu, China

Visit Us

avery@nioion.com

Write Us

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关于立央科技

立央科技 ( NIOION TECHNOLOGIES CO.,LTD)是一个多元智能科技的系统集成平台。

立央科技的优势研发力量,致力于电机智能驱动控制系统、高效电池管理系统、物联化智能应用系统的开发与集成以及锂电池模组的设计与封装,创新构建融合“MCU+BMS+PACK+IoT”五大关键模块的先进智能系统集成平台, 面向新能源电驱动交通工具、智能物联化的多元领域提供高效可靠的一站式全面系统解决方案。